Refinery Equipment/Petroleum Equipment/Diesel Gasoline Equipment/Production Lines for Refining Crude Oil

• Customization: Available
• Condition: New
• Automation: Automatic
• Model NO.: gyf-208
• After-sales Service: Engineers Available to Service Machinery Overseas
• Final Product: Gasoline/Diesel
• Production Capacity1: 1000, 000tons/Year
• Delivery Time: 12 Months -15 Months
• Model: Cr Series (10 - 10,000 Tons/Day)
• Processing Raw Materials: Crude Oil, Heavy Oil, Used Engine Oil, Residual Oi
• Produced Products: Gasoline, Diesel, Kerosene, Asphalt, Fuel Oil
• Control Method: PLC Fully Automatic Explosion-Proof Control System
• Process: Atmospheric Distillation + Reduced-Pressure Fract
• Material: Pressure Vessels Made of Carbon Steel / 304 Stainl
• Capacity Specifications: Customizable From 10 Tpd to 1,000 Tpd
• Certifications: ISO, CE, Explosion-Proof Certification, Environmen
• Guarantee: 12 Months for The Main Unit, Lifetime Technical Gu
• After-Sales: on-Site Installation, Personnel Training, Lifetime
• Delivery Method: Fob Qingdao / Shanghai, Full Container or Loose PA
• Transport Package: Standard Packing
• Specification: Subject to product specification
• Trademark: GYF
• Origin: China
• HS Code: 8419899090
• Production Capacity: 10 to 10000tpd

Product Description

Product Description

1. Product Introduction

 

This integrated petroleum refinery line adopts atmospheric & vacuum continuous distillation plus catalytic refining & desulfurization process. It processes crude oil, heavy oil and waste engine oil into gasoline, diesel, kerosene and asphalt. We provide mini, medium and large capacity solutions with full turnkey overseas plant construction, ideal for resource-rich countries in Central Asia, Africa and Southeast Asia.

 

2. Process Flow

 

Raw material pretreatment → heating distillation → atmospheric fractionation → vacuum deep cutting → catalytic hydrogenation → decolorization & desulfurization → cooling & storage → finished oil filling

 

Full supporting heat exchange, condensation, waste gas purification and safety pressure relief auxiliary systems for sealed clean production.

 

3. Application

 

Crude oil refinery, waste oil recycling plant, mine fuel self-supply station, petrochemical factory, asphalt production base.

 

4. Supply Scope

 

Distillation tower, heating furnace, condenser, reactor, explosion-proof PLC control cabinet, pumps & valves, environmental desulfurization unit, pipelines, installation drawings & operation manuals.

 

5. After-sales Support

 

Free factory layout design; overseas engineer on-site installation & commissioning; 7-15 days operator training; 1-year main unit warranty; lifelong spare parts supply & technical upgrade service.

Table 1-1 Raw material specifications

 

Name of raw material	Item	Unit	Index
Raw oil	Water bearing	%	≯2.0
Stripped crude	saltiness	Mg/g	≯3
	Water bearing	%	≯0.3

Table 1-2 Main indicators of semi-finished products and finished products

Gasoline quality index:
Steam top gasoline dry point			≯170ºC
Always top gasoline dry point			≯170ºC
Regular first-line quality indicators:
98% point			≯260ºC
Flash point			>38
Diesel quality index:
95% point			≯365ºC
0# Diesel oil	Freezing point		0±4ºC
-10# Diesel oil	Freezing point		-10±4ºC
-20# Diesel oil	Freezing point		-20±4ºC
Note: Freezing point and 95% point control one of them
Mixed wax oil index:
Carbon residue		≯0.3

Table 1-3 Utilities (water, electricity, steam, wind, etc.)

Name	Requirement index
Circulating water temperature	≤30ºC
Circulating water pressure	≥0.4MPa
System steam pressure	0.8~1.0 MPa
Instrument air pressure	≥0.3MPa
Fuel oil pressure	≥1.0MPa
High gas pressure	0.2~0.5 MPa
Sealing pressure	≥2.0MPa
Circulating cooling water:
Water supply temperature		≤30ºC
Return water temperature		≤40ºC
Water supply pressure		0.35MPa
Backwater pressure		0.20Mpa
PH value		6~9
turbidity		≤2000mg/l
Fouling coefficient		≤0.0004m^2·h·ºC/kcal
Power:
High voltage		6000V±10%
frequency		50±1Hz
Low voltage		380V/220V±5%
frequency		50±1Hz
Instrument compressed air:
0.4MPaG dew point		-20ºC
temperature		Normal temperature
stress		0.4MPa

Table 1-4 Raw material consumption, utility consumption, and energy consumption 

NO.	Raw material name	Unit	QTY	Remark
1	Fuel oil + fuel gas	kg/h	4605.75
2	Electricity	KWh/h	3673.8
3	Circulating water	t/h	1737
4	Fresh water	t/h	7.163
5	Softened water	t/h	19.902
6	Sewage	t/h	10.38
7	0.9Mpa steam	t/h	7.609
8	0.3Mpa steam	t/h	5.89

Table 1-5 Tower types

NO.	Process NO.	Device name	Specification and model	Structural form	Volume m3	Operating pressure Mpa	Operating temperature ºC
1	T-701	Primary still	ф3000*54154	Strip float valve	375	0.08	300
2	T-702	Atmospheric tower	ф3800*47758*16/18	Strip float valve	530	0.08	350
3	T-203	Decompression tower	ф6400/4200*35145	filler	908.2	-0.093	440
4	T-703	Regular line stripper tower	ф1200*7502*10	Float valve	8	0.08	350
5	T-704	Normal two wire stripper tower	ф1200*6550*10	Float valve	8	0.08	250
6	T-705	Normal three wire stripper	ф1200*6000*12	Float valve	8	0.08	350
7	T-101A	Dehydration tower	ф1200*6800*16	Filler	8.3	1.7	Normal temperature

Table 1-6 Types of heat exchangers

NO.	Process number	Device name Crude oil/regular line	Specification and model	Shell pass medium	medium Crude oil	stress        Mpa	Stress Mpa
1	H-701A	Crude oil/normal top cycle	BES1000-4.0-265-6/25-4	16MnR	Crude oil	2.3	1.5
2	H-702A	Crude oil/normal third line	FB900-220-25-2	16MnR	Heavy firewood	2.5	1.5
3	H-703A	Crude oil/residual oil	FB700-125-25-2	16MnR	residuum	1.8	2.3
4	H-704A	Crude oil/Chang Yizhong	FB700-125-25-2	16MnR	Crude oil	1.8	2.3
5	H-705A	Crude oil/normal third line	FB700-125-40-4	16MnR	Heavy firewood	2.3	2
6	H-706A	Crude oil/Regular 2 middle	FB700-125-25-2	16MnR	Crude oil	2	2
7	H-709A	Head oil/Chang Erzhong	BES800-4.0-160-6/25-4	16MnR	Hair oil	1.8	2
8	H-712A	Crude oil/minus three lines	BES700-4.0-120-6/25-4	16MnR	Wax oil	2.5	2
9	H-714A	Crude oil/normal second line	BES1100-40-365-6/25-2	16MnR	medium	2.3	2
10	H-718A	Device name	FB700-120-25-4	16MnR		2	1.8
11	H-719A	Crude oil/minus three lines	FB1100-330-25-4	16MnR	Crude oil	2	2
12	H-721A	Pulling oil/reducing three lines	RBEU900-4.0-205-6/25-4	18-8	Wax oil	2	2.5
13	H-727A	Minus four wire evaporator	FB1000-265-40-4	16MnR	Softened water	2	0.9
14	H-728A	Normal three wire cooler	FB700-125-25-4	16MnR	Heavy firewood	1.5	0.5
15	H-730A	Primary side cooler	FB700-120-25-4	16MnR	gasoline	0.4	0.5
16	H-731A	Minus one cooler	FB800-160-25-4	16MnR	Wax oil	1.8	0.5
17	H-732A	Often a line cooler	FB600-90-40-4	16MnR	Aviation fuel	1.5	0.5
18	H-733A	Normally two-wire cooler	FB700-120-25-4	16MnR	Diesel oil	1.5	0.5
19	H-735C	Reduced line cooler	FB700-125-25-2	16MnR	Wax oil	1.8	1
20	H-736ABC DEFGH	Initial head air cooling	P9×3-4-3020/129-16Ra	16MnR	Initial top oil vapor	0.4
21	H-737A	Cold after the first roof	FB1100-330-16-4	16MnR	gasoline	0.4	0.4
22	H-739	Often head air cold	P9×3-4-3020/129-16Ra		Constant oil vapor	0.4
23	H-739	Often head air cold	P9×3-6-196-16S-23.4/Ra		Constant oil vapor	0.4
24	H-739	Often head air cold	P9×3-4-3020/128-16Ra		Constant oil vapor	0.4
25	H-740A	Often cold after top	FLB1100-360-16-4	16MnR	gasoline	0.4	0.4
26	H-740B	Often cold after top	FLB1100-360-16-4	16MnR	gasoline	0.4	0.4
27	H-741	Often three air cold	SL9×3-4-2440/129-25Rb			1.5
28	H-743	Reduced first line/crude oil	BES900-4.0-265-6/25-4	16MnR	Crude oil
29	H-230A	Reduced top cooler	FLB1100-350-16-4	16MnR	Diesel oil	0	0.4
30	H-231A	Reduced top primary cooler	FLB1100-350-16-4	16MnR	Diesel oil	0	0.4
31	H-232A	Reduced top two stage cooler	FLB1100-350-16-4	16MnR	Diesel oil	0	0.4

Table 1-7 Pumps

Device name Crude oil pump	specification	Head m	Inlet pressure MPa	Outlet pressure MPa	medium Crude oil	TemperatureºC	Flow rate m^3/h	Speed r/m	Shaft power KW
Priming pump	250Y-150×2A	262	0.2	2.1	Hair oil	50	472	2950	488
Normal bottom pump	250AYS150×2A	260	0.06	1.8	Normal slag	160	480	2985	430
Primary top pump	250YS150×2C	190		1.45	gasoline	350	400	2950	269
Slag pump	100Y-120	123	0.08	1	residuum	30	100	2950	54.1
Normal top pump	65Y-100×2C	125			gasoline		20	2950	20
Normal top circulating pump	80Y100B	73	0.05	0.6	gasoline	30	40	2950	15.3
Chang Yi Zhong pump	150Y-150	150	0.2	0.64	Light diesel oil	90	180	2950	113
Often two pumps	150Y-150B	110			Light diesel oil		155	2950	76
Normal line pump	150Y-150B	110			Aviation fuel		155	2950	76
Normally two-wire pump	100Y120×2C	150	0.15	1.39	Diesel oil	150	79	2950	55.5
Device name	100Y120×2C	150	0.11	1.1	medium	250	79	2950	55.5
Normal three-wire pump	100AY120×2C	150	0.06	0.65	Heavy diesel oil	330	79	2950	55.7
Jacking oil pump	50Y-60×2A	105	0.11	0.95	Coping oil	20	12.5	2950	9.82
Reducing line pump	100Y120×2C	105	0.21	1.65	Wax oil	80	79	2950	55.5
Reducer pump	200AY150	150			Wax oil	270	300	2950	/
Reducing three wire pump	250AYS150	150			Wax oil	320	500	2985	259
Minus four wire pump	80Y100×2A	175	0.06	1.2	Wax oil	370	47	2950	44.8
Reducing slag oil pump	200×150R2DM	300			residuum	370	300	2980	245
Anti-viscosity slag oil pump	200×150R2DM	300			residuum	370	300	2950	245
Viscosity reducing condensate pump	50AY-35×5	190	1	4	Condensed oil	40	12.5	2950	15
Constant furnace blower	G4-73-11No1190	0.35			air	Normal temperature	60100	1450
Normal furnace induced draft fan	Y4-73-11No1290	0.16			smoke	120	89500	1450
Reduced furnace induced draft fan	Y4-73-11No14135	0.163			smoke	120	89500	960

Product Parameters

 List of project construction and investment

Order NO.	Device name
Phase I construction content
1	1750000 tons / year atmospheric and decompression device
Phase II construction content
4	1750000 tons / year atmospheric and decompression device
5	250,000 tons / year (~ 150,000 tons / year) hydrorefining unit (hydrogenation pressure 16 Mpa)
6	3000 Nm ³ / h methanol hydrogen production plant (local green methanol)
7	Heavy-oil deep-processing unit
Storage and transportation and auxiliary public works
8	Tank area (80,000 cubic meters) and loading and unloading vehicle facilities, wharf tank area 50,000 cubic meters, a total of 130,000 reserves
9	Supporting sewage treatment system, fire control system, heating system, flare system, air suppression nitrogen and other systems

Common Faults, Causes and Simple Remedies of Petroleum Refining Production Lines

I. Heating Furnace / Conduction Oil System Faults
Slow temperature rise, insufficient heating
Reasons: Insufficient fuel supply, burner blockage, ash accumulation in the flue, failure of residual heat recovery, carbon deposition and coking of the conduction oil
Consequences: Incomplete distillation, chaotic oil fractions, decreased oil output rate
Smoke from the furnace, strong odor in the exhaust gas
Reasons: Inadequate combustion, failure of the desulfurization device, flue blockage
Leakage of conduction oil, sudden drop in pressure
Reasons: Corrosion of pipeline welds, aging of flange seals, cracking due to high temperature expansion

II. Distillation Tower Distillation System Faults
Cloudy top / side line oil output, blending of gasoline and diesel
Reasons: Temperature control malfunction, malfunction of the reflux valve, blockage of the tower packing, unstable vacuum degree
Insufficient negative pressure in the tower (reduced pressure tower)
Reasons: Leakage of the vacuum pump, poor cooling effect of the condenser, leakage at sealing points
Consequences: Heavy oil cannot be fully extracted, more residue oil, reduced profit fluctuation of the tower liquid level
Reasons: Unstable feed flow, failure of the liquid level transmitter, pump suction failure

III. Heat Exchange, Condensation and Cooling System Faults
Poor cooling effect, high temperature of finished oil
Reasons: Insufficient circulating cooling water, water scale / oil sludge accumulation on the tubes of the condenser, failure of the fan
Consequences: Oil and gas cannot be fully condensed, significant loss of exhaust gas leakage
Blockage of heat exchanger, sharp drop in heat exchange efficiency
Reasons: Accumulation of raw material impurities and gums, long-term lack of cleaning

IV. Pump, Valve Transportation Equipment Faults
Oil pump fails to draw in oil, fluctuating flow rate
Reasons: Low liquid level in the feed tank, blockage of the filter, air ingress in the inlet pipeline, leakage of the seal
Abnormal noise from the pump body, severe vibration
Reasons: Wear of the bearing, coking of the impeller, cavitation
Valve not closing tightly, internal leakage and material cross-contamination
Reasons: Wear of the valve core, gum blockage, resulting in mutual mixing of different oil types
Explosion-proof pump leakage of oil and gas
Safety hazard, prone to fire risk

V. PLC Explosion-proof Electrical Control Automatic Control System Faults
Distorted temperature and pressure display, frequent alarms
Reasons: Damage to thermocouples / pressure sensors, aging and short-circuit of lines under high temperature
Automatic interlock shutdown
Trigger conditions: Over-temperature, over-pressure, low liquid level, failure of vacuum, etc., safety protection activated
Control cabinet overheats and trips
Environmental high temperature, damaged cooling fan, overload of lines

VI. Environmental De-Sulfurization Exhaust Gas Treatment Faults
Yellow and black smoke in the exhaust gas, exceeding sulfur content
De-sulfurization liquid failure, clogging of spray nozzles, shutdown of the circulating pump
Oil accumulation in the exhaust gas pipeline blocking
Uncondensed oil adheres to the pipe wall, prone to spontaneous combustion over time

VII. Raw Material Pre-Treatment and Refining Unit Faults
Blockage of raw material feed pipelines
Accumulation of gum, sand and impurities in the filter of crude oil / waste engine oil
Poor de-colorization and de-sulfurization effect of the catalytic reaction vessel
Failure of catalyst, non-compliance with reaction temperature, failure of the stirring device
Deep color of the finished product, exceeding sulfur content
Imbalance in temperature and reagent ratio of the refining process

VIII. High-risk Safety-related Common Faults
System pressure surges abnormally, safety valves frequently activate
Minor oil and gas leakage in pipelines (flammable and explosive)
Corrosion and leakage of oil products in tanks and pipelines
Electrical safety lines aged and sparking hazards

Detailed Photos

Petroleum Refining Line, Crude Oil Refinery Plant, Mini Refinery, Distillation Unit, Atmospheric & Vacuum Distillation Equipment, Waste Oil Recycling Refinery, Turnkey Refinery Project, Modular Refining Equipment, Gasoline Diesel Extraction Machine, Petrochemical Processing Unit