Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment

GYF BIOTECH LTD.
  • Audited Supplier
  • 6 yrs

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Product Highlights

  • By adopting the zero-gap electrolytic cell design, the power consumption is effectively reduced.
  • The purity of solid caustic soda can reach 99%. It can be supplied for use in industries such as electronic cleaning, pharmaceutical intermediates, and lithium batteries.
  • No mercury or asbestos pollutant emissions. Closed-loop system for exhaust gas and wastewater recycling.
  • Full Automatic Intelligent Operation, Save Labor Cost
  • It can provide a one-stop EPC solution. Alternatively, a complete set of equipment can be customized and installation can be guided by engineers.
  • Strong anti-corrosion material, long service life, The key contact with alkaline components adopts titanium alloy, nickel, FRP lining and special corrosion-resistant stainless steel

Product Images of Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment

Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment pictures & photos
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment pictures & photos
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment pictures & photos
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment pictures & photos
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment pictures & photos
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment pictures & photos
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
  • Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
  • Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
    Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
  • Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
    Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
  • Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
    Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
  • Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
    Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
  • Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
    Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
  • Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
    Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment

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Product Description

Product Description
 
GYF can provide Line equipment includes a complete line equipment for the following products:calcium oxide, calcium hydroxide,calcium chloride,calcium carbonate,Caustic soda production line.

The following is a description of the caustic soda production line

1. The causticizing method is divided into soda ash causticizing method and trona causticizing method according to different raw materials; Electrolysis can be divided into membrane electrolysis and ion exchange membrane method.
2. Trona is pulverized, dissolved (or alkaline halide), clarified and added to lime milk for causticization at 95~100ºC, and the causticized liquid is clarified, evaporated and concentrated to about 46% NaOH concentration, and the clear liquid is cooled and further enriched after salt analysis. The finished solid caustic soda was prepared. The causticized mud is washed with water, which is used to dissolve trona.
3. The original salinized salt is added to soda ash, caustic soda, barium chloride fine preparation to remove impurities such as calcium, magnesium and sulfate ions, and then sodium polyacrylate or causticized bran is added to the clarifying tank to accelerate precipitation, and hydrochloric acid is added to neutralize after sand filtration. The brine is preheated and sent for electrolysis, and the electrolyte is preheated, evaporated, salted and cooled to obtain liquid caustic soda, which is further enriched to obtain solid caustic soda products.


The production method is as follows:
Preparation of caustic soda by ionic membrane method:(Ion membrane method)

The  brine  is refined  to  saturated brine,  and   32%  caustic  soda  is produced  after electrolysis.
Electrolyzer anode chamber reaction: NaCl- e→ Na+ + 1/2 Cl2 
Cathode chamber reaction of electrolyzer:
H2O + e  OH-     + 1/2 H2  Na+ +OH- →NaOH
The production of liquid alkali produces chlorine gas, which reacts with soda ash to produce sodium hypochlorite
Cl2+2Na2CO3+H2O=2NaHCO3+NaClO+NaCl Cl2+Na2CO3=NaCl+NaClO+CO2
Caustic soda is produced by causticizing:(Diaphragm method)
Soda ash and lime were made into soda ash solution by alkali, lime into lime milk, and causticized  at  99~101ºC .  The  causticized  solution  was  clarified,  evaporated  and concentrated to more than 40% to obtain liquid caustic soda. The concentrated liquid was further boiled and solidified to produce the finished solid caustic soda.
Na2CO3+Ca(OH)2 2NaOH+CaCO3
 
  • Turnkey Ion Membrane Caustic Soda Plant | Energy Saving & High Purity
  • 1000-500000 Tons Annual Capacity Customized
  • Full DCS Automatic Control | One-Stop EPC Service
  • Exported To 40+ Countries, Stable After-Sales Support
Sodium Hydroxide Production Equipment/Production Line Machinery/Caustic Soda Plant Equipment
Chinese professional manufacturer of ion exchange membrane caustic soda plant, provide full turnkey EPC service from design, equipment manufacturing, installation, commissioning to worker training. Annual capacity customizable from 1,000 tons to 500,000 tons NaOH. Adopt energy-saving zero-polar distance electrolyzer, low power consumption, high purity caustic soda output (liquid 32%/50%, solid flake/pearl ≥99%). Full PLC/DCS automatic control, green environmental protection, no mercury pollution, meet global chemical industry standards. Widely applied in alumina, paper making, textile, water treatment, fine chemical industry. Export to Southeast Asia, Middle East, Africa, South America, Europe.

1. Product Overview 
Ion membrane caustic soda production line (chlor-alkali plant) is the most advanced mainstream technology for sodium hydroxide manufacturing worldwide, replacing traditional diaphragm & mercury cell process. Raw material is industrial brine, after electrolysis, co-produce three core products: liquid caustic soda, chlorine gas, hydrogen gas. Supporting evaporation & flaking system to produce solid flake/pearl caustic soda.
We supply full set turnkey plant, flexible capacity customization, small pilot plant to large industrial mass production line, one-stop solution for overseas investors to build local alkali factory.

2. Complete Production Line Composition 

(1)Brine Purification Unit 
Primary & secondary two-stage refining, chelating resin deep filtration
Remove Ca²+, Mg²+, heavy metal ions, total impurity <20ppb
Anti-corrosion FRP reactor, automatic dosing control

(2)Ion Membrane Electrolyzer Unit 
Bipolar zero-polar distance electrolyzer, Ru-Ir coated titanium anode
Domestic high-performance perfluorinated ion membrane, service life ≥5 years
Low cell voltage, high current efficiency ≥96.5%
Automatic gas-liquid separation, avoid chlorine & hydrogen mixing risk

(3)Rectifier Power Supply System 
12/24 phase thyristor rectifier, power factor ≥0.95
Water cooling, stable DC output, low energy loss
Overvoltage, overcurrent automatic protection

(4)Chlorine & Hydrogen Treatment Unit 
Cooling, dehumidification, compression, tail gas absorption
Closed-loop waste gas recovery, reach international environmental emission standard
Supporting chlorine downstream PVC, sodium hypochlorite matching equipment

(5)Evaporation & Solid Caustic Flaking Unit 
2-4 effect multi-effect evaporator, steam recycling energy saving
Concentrate 32% lye to 48%/50% liquid caustic soda
Flaker machine produce 99% high purity solid flake caustic soda

(6)DCS Automatic Control System 
Centralized PLC/DCS intelligent monitoring
Real-time monitor temperature, current, brine concentration, product purity
Reduce manual labor, stable long-term continuous operation

 
Product Parameters

3. Core Technical Parameters

Item Parameter Standard Specification Advantage
Custom Annual Capacity 1,000 ~ 500,000 tons NaOH/year Meet small factory & large chemical park demand
Power Consumption 2800~3200 kWh per ton 100% NaOH 15%-20% lower than old diaphragm process
Liquid Caustic Output Concentration 32%, 48%, 50% NaOH Direct sales without extra concentration
Solid Caustic Purity Flake/Pearl ≥99.0%, NaCl ≤0.03% Qualified for alumina, textile, food grade downstream
Ion Membrane Service Life ≥5 years Low replacement cost, long stable running
Equipment Operation Rate ≥98% Less downtime, high factory output efficiency
Control Mode Full DCS automatic control 2-3 workers for whole line operation
Service Life of Main Equipment 16-20 years Durable anti-corrosion alloy material

4. Unique Product Advantages  
Ultra Low Energy Consumption, Save Operation Cost
Zero polar distance electrolyzer design, effectively reduce power consumption, greatly cut monthly electricity cost which is the biggest expense of chlor-alkali plant, bring higher profit margin for customers.

High Purity Product, Wide Downstream Market
Low impurity heavy metal content, solid caustic soda reach 99% high purity, can supply high-end market including electronic cleaning, pharmaceutical intermediate, lithium battery industry, not only low-end basic chemical field.

Green Environmental Friendly, Easy Local Approval
No mercury, no asbestos pollutant discharge, closed waste gas & wastewater recycling system, fully meet EU, Southeast Asia, Middle East environmental protection policy, easy to pass local factory EIA certification.

Full Automatic Intelligent Operation, Save Labor Cost
Central DCS control room, few on-site workers, reduce labor management cost, avoid manual operation error leading to unstable product quality.

Flexible Turnkey Customization, One-Stop EPC Service
We provide factory layout design, civil engineering drawing, equipment manufacturing, overseas installation guidance, commissioning, worker operation training, after-sales lifelong maintenance. Customers only need local plant land & power supply.

Strong Anti-Corrosion Material, Long Service Life
Key contact alkali parts adopt titanium alloy, nickel, FRP lining, special anti-corrosion stainless steel, adapt long-time strong alkali corrosive working environment.

5. Finished Caustic Soda Output Specifications 
Liquid Caustic Soda Concentration: 32%, 48%, 50% NaOH
Package: ISO tank container, plastic drum
Usage: Paper, textile, water treatment, chemical neutralization
Solid Flake / Pearl Caustic Soda
Purity: Industrial grade ≥99.0%, high purity grade ≥99.5%
Impurity: NaCl ≤0.03%, Fe ≤0.5ppm
Package: 25kg PE lined PP bag, 1000kg jumbo bag
UN Code: UN1823 solid / UN1824 liquid, Class 8 corrosive goods


6. Wide Application Industry 

Alumina & Metallurgy Industry: Bauxite refining, metal surface treatment (largest global caustic soda consumption market)
Pulp & Paper Industry: Wood delignification, pulp bleaching
Textile & Dyeing Industry: Mercerization, fabric degreasing, dye fixation
Fine Chemical Industry: Soap, detergent, surfactant, sodium salt synthesis
Water Treatment: PH adjustment, heavy metal precipitation, waste water neutralization
New Energy Industry: Lithium battery diaphragm cleaning, photovoltaic silicon wafer etching
Food & Pharmaceutical: Food peeling agent, pharmaceutical intermediate raw material (food-grade customized line available)
PVC & Plastic Industry: By-product chlorine for PVC resin production

7. Service Support 

Customized design: Adjust production capacity, product proportion (liquid/solid caustic ratio) according to customer local market demand
Documentation support: Provide CE, ISO9001, CO, Form E, Form A, MSDS, COA, equipment inspection report for customs clearance
Overseas engineering service: Send professional engineer team for installation guidance, whole plant commissioning, 1-3 months on-site training for local workers
Spare parts supply: Lifelong preferential supply of electrolyzer membrane, electrode, valve, pump spare parts, fast international delivery
After-sales guarantee: 1 year whole equipment warranty, remote online technical troubleshooting 24/7
Logistics scheme: Professional DG dangerous goods equipment packaging, sea freight container solution, coordinate local port unloading

8. Certifications & Factory Strength 
ISO9001 Quality Management System Certification
CE Mechanical Safety Certification
National Chlor-Alkali Equipment Manufacturing Qualification
Third-party SGS/BV factory inspection available
20+ years chlor-alkali equipment R&D & manufacturing factory, exported to over 40 countries
Independent chemical equipment workshop, complete processing, welding, anti-corrosion treatment production line


9.FAQ 
Q1: Can I customize small capacity plant for 5000 tons/year?
A1: Yes, we specially design mini modular electrolyzer for small-scale investors, low initial investment, fast return.
Q2: How long is the whole plant construction cycle?
A2: Equipment production 60-120 days based on capacity; Overseas installation & commissioning 30-90 days.
Q3: What raw material do I need to prepare locally?
A3: Industrial raw salt, industrial water, power supply, steam boiler (we can match boiler equipment together).
Q4: Can you send engineers to my country for installation?
A4: Absolutely, we provide full overseas on-site technical service, including installation, commissioning, worker training.
Q5: What's the warranty time of key electrolyzer equipment?
A5: Whole line 1 year warranty, core electrolyzer frame 5 years quality guarantee, ion membrane supply with cost price after warranty period.

10.The following production lines can also be customized. Please feel free to inquire.
No. Product Name Molecular
Formula
Product Application Field Main  Raw  Material

1

Bleaching powder
concentrated

Ca(CIO)2
It is mainly used for bleaching the cotton fabrics,linen fabric,pulp and so on.Be widely used in drinking waterpurifying the water of swimming pools,silkworm breeding and so on because of ts function of disinfection and sterilization.Also used for manufacturing chemical toxicity and radioactive disinfectant.
Ca(OH)2   ,Cl2

2

Calcium chloride

CaCl2
It can be used as food additives,drying  agent,refrigerant,snow-melting agent and so on,also as petroleum drilling and welling drilling working solution,well completion fluid,petroleum
chemical dehydration fluid.

CaCO3, HCL

3
Poly aluminium
chloride

PAC
It is normally to be used for water treatment,function as water purifying  agent,flocculant, coagulant. Al(OH)3/ Bauxite/
Kaolin Clay,Calcium
aluminate,HCL

4
Chlorinated
parafin

C15H26Cl6
It is used as flame retardant for various products;plasticizer for industries like plastic,rubber, iber etc.;surface treating agent for fabric and packing material;modifying agent for bonding material and painting;antiwear agent for high-pressure lubrication and machining of metals;
mildew preventive;water-proofing agent,additive for printing ink;and so on.

Liquid wax, Cl2

5

Strong chlorine

TCCA,SDIC/
DCCNa
TCCA has high bactericidal performance,is a new generation of bactericide,bleaching agent  and shrink-resist agent with features of broad-spectrum,high efficiency and low toxicity.It's mainly used for disinfection and sterilization in drinking water,industrial circulating water, swimming poolrestaurant,hotel,public place,family,hospital,poultry eggs and prevention
and treatment of fish disease,and so on.

Cyanuric acid,or Urea
Cl2
6 Sodium chlorite
NaCIO2
Mainly used for cotton,linen,acrylic,polyester fiber bleaching(not suitable for wool,silk,rayon, nylon,etc.)also can be used as food,drinking water disinfection,paper bleaching and fish
medicines manufacture.
NaCIO3,H2SO4,
NaOH, H2O2
7 Barium chloride BaCl2 Removing sulfate radical in the brine in chlor-alkali industry,also used for producing allkinds of barium saltpigment including barium,insecticide and so on. BaCO3/
BaSO
4,HCL
8 Trichlorosilane SiHCl3 It is used for producing silane coupling agent and important intermediate for other organic
silicon products,it's also the main raw material for manufacturing polycrystalline silicon
Si,HCL
9 ADC foaming
agent
azo di-carbon
amide
It is the foaming agent which has the features of high gas generation,superior performance and broad usage,it's widely used for foaming in slipper,shoe sole,shoe-pad,plastic  wallpaper, ceiling,floor leather,artificial leather,heat insulation,sound insulation materials and so on NaOH,Urea,CL
10 Ferric trichloride FeCl3 Ferric trichloride is mainly used as the treating agent for drinking water and waste water, bxidizing agent and mordant for dyeing industry,catalyst and oxidizing agent for organic
synthesis.
Fe,HCL,Cl2
11 Chloroacetic acid MCA In the world,chloroacetic acid is mainly used for producing sodium carboxymethyl cellulose (CMC),PVC heat stabilizer thioglycolic acid,2,4-chlorophenoxyacetic acid(2,4-D)etc.In China chloroacetic acidis mainly used in pesticide,pesticide  industry. Acetic acid,Cl2,
Acetic anhydride,H2
12 Chlorinated
polyvinyl chloride
CPVC CPVC,as a new type of chemical materials with high performance,is now already widely used  in production industries like chemical engineering,building material,electrical appliance,fiber
and so on.
PVC,NaOH,Cl2
13 Polyvinyl chloride PVC It is the second largest variety of plastic being second to polyethylene  (PE). C2H2   ,HCL
14 Sodium
carboxymethyl
cellulose
CMC It can be used as sizing agent,emulsifying agent,stabilizing agent,bonding agent,suspending agent,thickening agent,lustering agent,crystal production preventing agent etc.,is widely  used in all kinds of industries like textile,printing and dyeing,petroleum,papermaking,leather, printing ink,ceramics,artificial  furs,synthesis washing,putty powder,ceramic simulating
coating,architectural sealant,cigarette,putty paste,food and medicine and so on.
Refined cotton /
wood
 pulpl,
MCA,NaOH
15 Epoxy
chloroethane
C2 H4Cl2 It is mainly used for producing fine chemicals like epoxy resin,synthetic glycerine,chlorohydrin ubber etc. C3H6, NaOH,Cl2
 
NO. Device name Specification&   model Material Unit Qty
   Ashing process
1 Bucket elevator TD160 Q235 a set of 1
2 Charging pump IS80-65-125 Assembly a set of 2
3 Rotary aircraft Ø 1600×20000 Q235 a set of 1
4 Grey milk pump IS80-65-125 Assembly a set of 2
5 Cyclone desander DLXL-60 Q235 a set of 2
6 Grey milk apparatus Φ2000×3000 Q235 a set of 2
7 Grey milk pump IS80-65-125 Assembly a set of 2
  Dissolution process
1 Bucket elevator TD160 Q235 a set of 1
2 Charging pump IS80-65-125 Assembly a set of 2
3 dissolver Φ2000×3000 Q235 a set of 2
4 Dissolving pump IS80-65-125 Assembly a set of 2
  Causticizing clarification process
1 causticizer Φ2000×3000 Q235 a set of 2
2 Top-up pump IS80-65-125 Assembly a set of 2
3 Three layer clarifier Φ2000×6000 Q235 a set of 1
4 filter G5/1.5 Assembly a set of 1
5 Filtrate filter Φ2000×3000 Q235 a set of 1
6 Filtrate pump IS80-65-125 Assembly a set of 2
7 Three layer mud washing bucket Φ2000×6000 Q235 a set of 1
8 Lye pump IS80-65-125 Assembly a set of 2
  Evaporation and concentration process
1 Caustic pump 65FSB-50 Q235 a set of 2
2 Caustic soda kettle 6m3 Cast iron a set of 2
3 Pan stirrer   Q235 a set of 2
4 Alkali discharge pump 50YW20-25-4 Cast iron a set of 2
5 Finished product storage tank Φ2000×6000 Q235 a set of 2
Detailed Photos

 

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small capacity caustic soda plant, high purity sodium hydroxide production line, low energy consumption ion membrane electrolyzer, EPC chlor alkali factory project, caustic soda plant for alumina industry, 50000 tons per year NaOH plant
Turnkey Ion Membrane Caustic Soda Plant | Energy Saving & High Purity
1000-500000 Tons Annual Capacity Customized
Full DCS Automatic Control | One-Stop EPC Service
Exported To 40+ Countries, Stable After-Sales Support
caustic soda production line
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one-stop caustic soda manufacturing solution
ion membrane electrolyzer, zero polar distance electrolyzer, bipolar electrolytic cell, chlor alkali electrolysis unit
brine purification system, salt water refining equipment, secondary brine treatment unit
caustic soda evaporator, multi-effect evaporator for lye, caustic flaker machine, solid caustic soda flaking equipment, lye concentration unit
chlorine hydrogen treatment system, chlorine gas compressor, hydrogen drying equipment, tail gas absorption device
DCS control system for chlor alkali plant, high current rectifier unit, thyristor rectifier
liquid caustic soda plant
flake caustic soda production line
pearl caustic soda equipment
solid sodium hydroxide plant
32% lye production line
50% liquid NaOH plant
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caustic soda plant for alumina, chlor alkali equipment for paper mill, sodium hydroxide line for textile printing, caustic soda plant for water treatment, fine chemical grade NaOH production equipment, food grade caustic soda plant
chlor alkali plant installation service, overseas commissioning for caustic soda line, caustic soda plant spare parts, chlor alkali equipment CE certified, ISO chlor alkali production machine
caustic soda flakes raw material, bulk caustic soda chemical, caustic soda flakes supplier, sodium hydroxide powder, caustic soda test kit
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About the Supplier

This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASI216514". Items marked "verified" are certified.

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GYF BIOTECH LTD.
GYF BIOTECH LTD.
GYF BIOTECH LTD.
GYF BIOTECH LTD.
GYF BIOTECH LTD.
GYF BIOTECH LTD.
GYF BIOTECH LTD.
GYF BIOTECH LTD.

About Our Factory & Business Background

Address
No. 74, 3rd Floor, Building 1, Zone 5, Ronghui Business Park, Zhongguancun Science and Technology Park, Binhai, Tianjin, China
Terms of Payment
LC, T/T, PayPal, Western Union
International Commercial Terms(Incoterms)
FOB, CIF, FAS
Average Lead Time
Peak Season Lead Time: within 15 workdays
Off Season Lead Time: within 15 workdays
Nearest Port
tianjin, qingdao

Our Production Capability & Technical Expertise

Main Products
Xanthan Gum, Titanium Dioxide, Soda Ash, Propylene Glycol, PVC Plastic Particles, Caustic Soda, Propanediol Enzyme, EVOH

Our Industry Experience & Global Business Record

Export Year
2020-07-09
Main Markets
North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe

FAQ

Can I customize small capacity plant for 5000 tons/year?
Yes, we specially design mini modular electrolyzer for small-scale investors, low initial investment, fast return.
How long is the whole plant construction cycle?
Equipment production 60-120 days based on capacity; Overseas installation & commissioning 30-90 days.
What raw material do I need to prepare locally?
Industrial raw salt, industrial water, power supply, steam boiler (we can match boiler equipment together).
Can you send engineers to my country for installation?
Absolutely, we provide full overseas on-site technical service, including installation, commissioning, worker training.
What is the warranty time of key electrolyzer equipment?
Whole line 1 year warranty, core electrolyzer frame 5 years quality guarantee, ion membrane supply with cost price after warranty period.

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